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Stratasys FDM
Case Studies
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FDM System Versatility
  • FDM 200mc
  • FDM 360mc
  • FDM 400mc
  • FDM 900mc

Tab 1

Manufacture Real Parts in ABSplus plastic
       FDM 200mc ™ creates real parts in durable ABSplus plastic, tough enough for conceptual prototype, moderate functional testing and end-use parts. FDM 200mc uses patented FDM™ (Fused Deposition Modeling) technology and is designed to fit in any office environment without the need for special venting or office modifications.

Designed to be simple to use, the FDM 200mc gives you the key features you need for practical prototyping. Just plug it in, load material and manufacture parts. The simplicity of dissolving support structures with WaterWorks™ saves processing time, meaning you can manufacture more parts in less time.

Driven by powerful Insight ™ software, which automatically imports and prepares STL files for processing makes the FDM 200mc simple to operate and allows you the control to automatically process your part with a single button or customize your part to optimize aesthetics, feature strength, resolution, material consumption and/or throughput.

FDM 200mc System Highlights: - Affordable FDM system with key features and benefits
- Powerful Insight software
- Office operation without venting

Build Envelope: 8 x 8 x 12 inches (203 x 203 x 305mm)

Real Material: - ABSplus
- WaterWorks soluble support system
FDM 200mc System Size (XYZ): 27 x 34 x 41 inches (686 x 864 x 1041 mm)

Tab 2

Developed for demanding applications and high-accuracy. The FDM 360mc was designed for users with demanding applications that require the same accuracy, repeatability and material specifications of more expensive FDM systems, but don’t need as much throughput. Developed from the high-end mc (manufacturing center) system line, performance improvements are a result of enhancements in the manufacturing process & various electromechanical components. Most notable are the XY gantry and head flow control parameters. The XY gantry has improved straightness & stiffness resulting in more accurate head positional accuracy. The head flow control parameters have been optimized for denser part fills resulting in increased mechanical part strength.
System Highlights:
70% Greater throughput over the FDM 200mc
Higher accuracy, repeatability and reliability
High end system performance at an affordable price
Two build envelope options

Build Envelope Options:
Base System:
- 14 x 10 x 10 inches (355 x 254 x 254 mm)
- Two auto load canister bays (92 cubic inches each)
   - 1 model material
  - 1 support material
Optional Build Envelope Upgrade:
- 16 x 14 x 16 inches (406 x 356 x 406 mm)
- Four auto load canister bays (92 cubic inches each)
   - 2 modeling material
   - 2 support material
Real Material:
ABS-M30
FDM 360mc System Size (XYZ):
  50.45 x 35.25 x 77.25 inches
  (1281 x 895.35 x 1962 mm)


Software:
FDM 360mc uses two key software tools called Insight™ and FDM Control Center.™ Insight software imports STL files, automatically slices and generates necessary support structures and material extrusion paths. Insight provides greater flexibility by allowing manual manipulation of model and support structures and tool paths to optimize the part for aesthetics and part strength.

FDM Control Center™ enhances the user interface with Status, Pack and Administration functions. Users can create jobs, monitor status, assemble files, and adjust part nesting using the part footprint (not just the bounding box). Users can also view multiple FDM machine queues in a single window.

Tab 3

The Stratasys FDM 400mcTM is accurate, repeatable and configurable for your manufacturing needs. Advancement in technology and materials increase part accuracy and part strength.

Technology advancements in both the design and manufacturing of the extrusion head gantry make it straighter and stiffer. This holds the extrusion head to a tighter positional accuracy that can produce parts with a higher tolerance. And it results in performance that is repeatable.

The FDM 400mc has an increased build speed of 29 percent*. Unlike competitive technologies, this speed increase does not come at the expense of part quality — due to the stiffer gantry, improved extrusion parameters, and better extrusion flow control. These innovations allow part quality to improve, even at the faster speeds.

The newest material, ABS-M30 launched with the FDM 400mc, has significant improvements over standard ABS including; tensile strength, impact strength and flexural strength. Mechanical properties of ABS-M30 is up to 67% stronger than standard ABS**, expanding functional capabilities. The FDM 400mc can build with the following optional materials: ABS-M30, PC, PC-ABS, and PPSF. Plans call for the eventual addition of ABS, ABSi, and PC-ISO, which are currently available on other FDM systems.

Due to improved build parameters and hardware improvements, parts manufactured from either PC-ABS or PC on an FDM 400mc are significantly stronger than the respective parts built on other FDM systems. PC-ABS parts are up to 17 percent stronger when built on the FDM 400mc, and PC parts are up to 29 percent stronger.

Technology advancements in combination with the stable thermoplastics used, enables the FDM 400mc to outperform nearly any competing technology in accuracy and repeatability. Extensive testing shows that the FDM 400mc maintains this repeatable performance when manufacturing multiple identical parts in different runs, at various platform positions, and on various machines.

Sytem Flexibility Users can customize their system, selecting the material packages and build-envelope size as needed. Only pay for the capabilities you need. Standard build-envelope size is 14 x 10 x 10 in. (356 x 254 x 254mm); optional build-envelope size is 16 x 14 x 16 in. (406 x 356 x 406). The larger build-envelope option includes additional material bays for longer running jobs.

FDM 400mc manufacturing story . Stratasys leveraged the benefits of FDM technology and manufactured several of the FDM 400mc components. In doing so, Stratasys realized time savings, cost reductions,a and productivity increases, demonstrating the advantages of direct digital manufacturing in low-volume production.

FDM 400mc System Highlights
- 20-30% increased throughput
- New ABS-M30 modeling material
- Up to 67% stronger parts
- Improved accuracy
- Improved repeatibility
- Configurable to your needs.

Build Envelope Options: Base System:
- 14 x 10 x 10 inches (355 x 254 x 254 mm)
- Two auto load canister bays (92 cubic inches each)
     - 1 model material
    - 1 support material
Optional Build Envelope Upgrade:
- 16 x 14 x 16 inches (406 x 356 x 406 mm)
- Four auto load cansiter bays (92 cubic inches each)
      - 2 modeling material
      - 2 support material

Multiple material options
- ABS-M30
- PC-ABS
- PC
- PPSF

Tab 4

The FDM 900mc ™ is completely re-engineered for size, throughput, precision, and repeatability. The FDM 900mc is based on a new platform, distinct from previous FDM additive fabrication systems used for production or prototyping. The head gantry is driven by ball screw technology as opposed to previous machines, which are belt driven. This results in a marked improvement in predictability and repeatability. The resulting positional accuracy and part tolerance are substantially improved over previous systems.

FDM 900mc System Highlights: 36 x 24 x 36 inch build envelope
Greater throughput, accuracy, repeatability, and reliability
Ball screw technology
Powerful Insight software with Control Center

System Size (XYZ)
109.1 x 66.3 x 79.8 inches
(2772 x 1683 x 2027 mm)

System Size with manufacturing light tower (XYZ)
109.1 x 66.3 x 89.8 inches
(2772 x 1683 x 2281 mm)

Build Envelope:
36 x 24 x 36 inch (914 x 610 x 914 mm)
The system will accept two build sheet sizes:
36 x 24 x 36 inch (914 x 610 x 914 mm) build sheet or
16 x 14 x 16 inch (406 x 356 x 406mm) build sheet

Material Options:
ABS-M30 which was launched earlier this year is available on the FDM 900mc along with Polycarbonate (PC) and Polyphenolsulfone (PPSF). ABS-M30 has higher tensile, impact and flexural strength when compared to standard ABS*.

Software
FDM 900mc uses two key software tools called Insight ™ and FDM Control Center ™ Insight software imports STL files, automatically slices and generates necessary support structures and material extrusion paths. Insight provides greater flexibility by allowing manual manipulation of model and support structures and tool paths.

FDM Control Center ™ enhances the user interface with Status, Pack and Administration functions. Users can assemble CMBs, create jobs, monitor status, and adjust part nesting using the part footprint (not just the bounding box). Users can also view multiple FDM machine queues in a single window
 
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